Grade A Cement-Based HPL Board
High-density inorganic core material with superior fire resistance
Quick Specifications
Product Overview
Grade A Cement-Based HPL Board is a high-performance inorganic panel manufactured using Portland cement, cellulose fibers, and mineral additives, compressed and cured under controlled conditions. The production process involves mixing cement with reinforcing fibers, forming sheets under pressure (80-100 kg/cm²), then autoclave curing at elevated temperature and pressure to achieve maximum strength and dimensional stability. The result is a completely non-combustible panel with Class A1 fire rating (EN 13501-1), zero flame spread, and zero smoke generation. The inorganic composition ensures zero formaldehyde emission and no VOCs, meeting the strictest environmental standards including LEED, WELL Building Standard, and Green Building certifications. High-density core (≥1.35 g/cm³) provides excellent sound insulation (STC 45-50) and impact resistance. Moisture-resistant formulation prevents swelling, warping, or delamination in humid environments. Available in thicknesses from 6mm to 12mm, specifically designed for modular partition systems, demountable walls, and areas requiring non-combustible, environmentally friendly construction materials. The lightweight nature (compared to gypsum board) facilitates easy installation and reduces structural load. Compatible with standard metal stud framing systems. Surface accepts paint, wallpaper, tile, or decorative laminates. Ideal for green building projects, office renovations, healthcare facilities, and educational institutions prioritizing indoor air quality and fire safety.
Technical Specifications
Physical Properties
| Thickness Range | 6mm - 25mm |
| Standard Sizes | 1200×2400mm, 1200×3000mm |
| Density | 1.0-1.2 g/cm³ |
| Flexural Strength | ≥15 MPa |
| Water Absorption | <5% (24h immersion) |
| Thermal Conductivity | 0.25-0.35 W/m·K |
Fire & Moisture Performance
| Fire Classification | Class A1 Non-Combustible |
| Flame Spread | 0 (non-combustible) |
| Smoke Development | 0 |
| Moisture Resistance | Excellent (outdoor rated) |
| Freeze-Thaw Cycles | >50 cycles |
| Mold Resistance | ASTM D3273 Score 10 |
Installation & Durability
| Screw Pull-Out | ≥1000 N |
| Impact Resistance | Good |
| Dimensional Stability | <0.3% linear change |
| Service Life | 50+ years |
Standards & Certifications
| ASTM C1325 | Fiber-Cement Board Standard |
| EN 12467 | Fiber-Cement Flat Sheets |
| ISO 9001 | Quality Certified |
Key Benefits
Non-Combustible
Class A1 fire rating, completely non-combustible
Waterproof
Impervious to water, suitable for wet areas
Mold Resistant
Inhibits mold and mildew growth
Lightweight
Easier handling and reduced structural load
Impact Resistant
Durable core withstands physical impacts
Fire Barrier
Provides fire compartmentalization
Dimensionally Stable
Minimal expansion/contraction
Easy to Install
Standard cutting and fastening methods
Real-World Case Studies
Proven Excellence in Global Projects
Dubai 2020 Expo
SUN PLUS HPL materials were used for outdoor cabinets and toilet partitions at the Dubai 2020 Expo, demonstrating excellent durability and weather resistance in high-traffic public spaces.
Abu Dhabi Capital Airport
Premium HPL partition systems were installed in Abu Dhabi Capital Airport's facilities, providing hygienic, durable, and easy-to-maintain surfaces for high-traffic airport environments.
Dubai Police Headquarters
SUN PLUS wall panels were selected for Dubai Police Headquarters, offering superior durability, fire safety, and professional aesthetics for government facilities.
Sharjah Police Headquarters
High-performance HPL partitions and cabinets were installed at Sharjah Police Headquarters, combining functionality with professional design for law enforcement facilities.
Dubai Jebel Ali Port Camp
Weather-resistant HPL wall panels were used at Dubai Jebel Ali Port Camp, providing excellent protection against harsh maritime and outdoor conditions.
Russia World Cup Final Venue
SUN PLUS HPL materials were selected for the Russia World Cup final venue, meeting international standards for both indoor and outdoor applications with superior performance.
Expo 2017 Kazakhstan
Premium HPL wall panels were featured at Expo 2017 in Kazakhstan, showcasing the versatility and aesthetic appeal of SUN PLUS materials for international exhibitions.
Canadian International School Dubai
SUN PLUS wall panels were installed at Canadian International School Dubai, providing durable, safe, and aesthetically pleasing surfaces for educational environments.
Dubai University City Laboratory
Chemical-resistant HPL boards and partitions were used in Dubai University City's laboratory facilities, ensuring safety and durability in demanding scientific research environments.
Lebanese University
HPL wall panels were installed at Lebanese University, combining durability with elegant design for academic facilities serving diverse educational purposes.
Riyadh Women's University
Premium HPL wall panels and worktops were selected for Riyadh Women's University, providing functional and aesthetically sophisticated surfaces for modern educational facilities.
Nicaragua Monte Hospital
Durable and hygienic HPL wall panels were installed at Nicaragua Monte Hospital, meeting healthcare facility standards for cleanliness, durability, and professional appearance.
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